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Overhead Mist System

Discussion in 'Orchid Culture' started by ZWUM, Jul 20, 2011.

  1. ZWUM

    ZWUM Bulbophiliac Staff Member

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    Hi Everyone,

    I finally finished installing my overhead misters and curious to know if what kind of cycle time settings people are using. I'm using the misters to maintain my humidity levels and to help cool my greenhouse. Tomorrow I'm going to mess around with the settings and see what works but I'm still curios to know what others are doing. I have it set to cycle on for about 20 seconds every 6 minutes. Does anyone have any suggestions? Thanks in advance!

    -Zach
     
  2. Uluwehi

    Uluwehi angraecoids, dendrobiums and more Supporting Member

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    Hi Zach. Unless your system is one of the high end, air-compressor-powered sort that produces super-fine mist, overhead misting for orchids can be fraught with dangers. Most orchid growers I know only use beneath-bench systems.

    If you must use overhead misting, add on a regular timer to your cycle timer so that the cycle timer is only activated during the hours of the day that are warm enough for the water to evaporate quickly. Unless one is outdoors in the breezy tropics (or cloud forest), it's important to think of providing ambient humidity and actual water contact with one's plants as entirely separate.

    As for how often to run your cycles, this is something that is best figured out as you go. I use misters on a cycle timer in my warm grow chamber and I find that at different times of year (varying day length, night temperatures, frequency of swamp cooling, etc.) change the equation every 2 months or so. The most important thing is making sure that your plants don't get wet from the misters. If they do get wet, you must make sure they can dry off properly before getting wet again. Having a hygrometer (or a couple) is essential to gauge the effectiveness of your misting schedule.

    I can't speak to cooling with misters, but perhaps someone else can
     
  3. T. migratoris

    T. migratoris Active Member

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    And my only (potentially) worthwhile input is this: I completely replaced my overhead mister system with an under-bench system mere months after installing the overhead system. Wet is bad, and that is what I got with the overhead system. My system was only operating on about 100 psi so I didn't get fog - I got mist - which was the problem - there's a huge difference. My situation may be different than yours - I maintain a very warm house - but watch those overhead systems very carefully. I think air movement will have to be carefully coordinated with overhead water, and air movememnt is something that's rather rigid in my situation. Best of luck!
     
  4. Alexis

    Alexis New Member

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    Zach, I installed an overhead mist system in my shadehouse a year ago. http://www.orchidsinteractive.com/showthread.php?t=6446&highlight=mist Unfortunately, I can't really speak to its long-term effectiveness yet because the darn thing has had many problems causing significant downtime. I do think it is up and running strong now. Mine is a 1000psi system, which comes close to creating a fog in my humid conditions, but it's still a little wetter than I'd like. So far, my multiple fans have done a nice job of reducing that moisture.

    The system does reduce the temperatures, and it makes it much more pleasant to be in the shadehouse in the heat of the summer. I'd strongly recommed putting the system on a thermostat, instead of a timer, though! I have mine set to come on at 90°F, so it only runs during the heat of the day. The plants are nice and dry by bedtime, and I don't have to worry about them getting wet overnight; or in the cooler, very humid mornings.

    Good luck!
     
  5. Jon

    Jon Mmmm... bulbophyllum...

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    I'm going to agree with everyone else. An overhead system is going to cause more problems than it's worth in your situation. Alexis can get away with it because of droplet size and the fact she's growing in a shadehouse. The (relative) lack of fresh air is going to cause issues with evaporation for you. Marni is an incredible grower, and she consistently advocates using below-bench cooling/humidification systems. Like Jacob mentions, there's a huge difference between humidity and wet plants.
     
  6. Candace

    Candace Kept Woman Supporting Member

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    I have an over head mist system, but it is over a walkway and not directly on the plants. I still get mist drifting on top of plants which causes some nasty calcium deposits. Even with a filter. We get some horrendously hot days here in the Sacramento area, so the overhead misters add that few degrees of cooling I need. But, I do have to watch the plants in the general area for too wet conditions and move them.
     
  7. Jon

    Jon Mmmm... bulbophyllum...

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    T. Migratoris has a good point... define your misting regimine based on conditions and not time. Unless it's your sole source of watering. Then do both.
     
  8. ZWUM

    ZWUM Bulbophiliac Staff Member

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    Thanks everyone for the great advice and all the information, it is greatly appreciated!

    When I began construction on the greenhouse I anticipated putting in an overhead system and therefore made the roof about 12-13 feet high at the peak. The misters that are in right now hang down about 2 feet from from where they're attched to the roof, about 9 feet high. I have a large exhaust fan placed underneath my roof vent along with 2 HAF fans about 6-7 feet up, angled slightly down and towards the center, in opposing corners. This gives us plenty of air circulation that will help keep the plants dry, provided the mist intervals are not spaced to close together.*

    The floor layout that we are working on has a center workbench and metal mesh/chicken wire on the walls to hang our mounted plants. We also plan on installing perpendicular hanging bars for our basketed plants. With this setup the misters hang in-between the walls and the center bench. Again provided that the mist cycles are not too long or close together the plants stay dry/dry off in between.*

    The main goal of the system was to help cool, especially this past week because from last Monday until Saturday we had experienced temps of 100 +. *In order to help bring the temps down we had to leave the misters on for longer periods of time than normal so the plants were wet, but only during the day. I figured that we'd be better of with wet plants than dry overly hot ones, I don't know if I'm right, but it's what we did. Even though the plants were wet the misters were pretty effective at bringing down the temps. We had the shady parts around 86/88 and I was pretty happy with that!

    I feel like our setup is most similar to Candace's where the misters are over the walkways. We still have to watch for any plants that get wet and move them. Another aspect that we have working for us is the amount of air coming into the greenhouse, the front end of the greenhouse has a large sliding door that we have open and the exhaust fan at the roof vent really helps circulate a lot of air, however that will no longer be the case when fall arrives. I'll continue to monitor and change anything that needs it, so I'm sure I'll be asking plenty of questions along the way!
    Thanks again everyone for all of your responses!!
     
  9. Jon

    Jon Mmmm... bulbophyllum...

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    I guess I don't understand this reply. You're going to leave things the way they are after everyone suggested you don't?
     
  10. Marni

    Marni Well-Known Member Staff Member Supporting Member

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    I was just thinking the same thing. :confused: :bang:
     
  11. Chris

    Chris New Member

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    LOL!
     
  12. ZWUM

    ZWUM Bulbophiliac Staff Member

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    I think I should have been a little more clear when I wrote that post. When the misters were installed the first time everything got wet. But because of how hot it was I figured that the plants being wet would do less damage than 120 degree temps and bone dry. Now that the heat wave is over I've rearranged everything so nothing is directly beneath the misters, moved the misters higher (I know over head is bad but wait I'll explain lol) and adjusted my fans slightly to prevent any water getting on the plants, and I plan on doing what Alexis suggested and putting a thermostat controller on the cycle timer.
    So having made those changes none of our plants are getting wet from the misters. Also now that they are higher up the mist has more time to dissipate. The mist is confined to the center of the greenhouse and is helping to maintain humidity and reduce the temps. I understand that the possibility of our plants getting wet still exists but I feel that the likelihood of that has been dramatically reduced. Also everyone suggested that the misters be moved to below the bench but the only problem with that is we only have one center bench which is more of a work station and there are no plants on it. Where else could we put the misters?*
     
  13. Jon

    Jon Mmmm... bulbophyllum...

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    Are all of your plants mounted or in baskets? If so, affix the misters on the walls down low so the floor is sprayed.
     
  14. ZWUM

    ZWUM Bulbophiliac Staff Member

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    Yes all of our plants are mounted and basketed, a handful are in pots but we rigged a hanger to them so we can hang it on the wall as well. If I run the line around the perimeter underneath everything will the humidity be as high since the mist will be confined to a smaller area so to speak?
     
  15. Jon

    Jon Mmmm... bulbophyllum...

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    No. It's actually going to dry everything out because the humidity will act like a sponge and suck all of the moisture from the air above. It's going to create a desert-like environment above the misters. The high-humidity down low induces a process known as rheohydrolization that, somewhat perversly, transfers humidity from the warmer air above to the cooler air near the floor, thus creating a vacuum of sorts on the humidity in the warmer region. So, your floor area is going to be swampy while your areas above are going to be crisp and dry.
     
  16. Marni

    Marni Well-Known Member Staff Member Supporting Member

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    Zwum, perhaps a bit of basic research is in order on your part, either in the OI archives, on the internet or in books. Misting systems, relative humidity and evaporative cooling would be a good place to start.
     
  17. Ray

    Ray Orchid Iconoclast Supporting Member

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    Jon, I'm sorry, but I have a very hard time accepting that, for a number of reasons.

    1) You are forcing water into the air, and assuming sufficiently small droplets, that local volume of air will be saturated, meaning it cannot possibly absorb more.

    2) That "rheohydrolyzation" process is in direct opposition to the fact that the laws of nature absolutely abhors gradients. If the air in one location has more moisture dissolved in it than in another, the natural tendency will be to spread it to a uniform concentration throughout the contained volume.

    3) Add to that the fact that the warmer air in the upper reaches can hold more moisture to begin with, and it will try to draw moisture from below into the less dense strata.

    4) Having fans running will mix the air thoroughly, accelerating the distribution of the dissolve moisture (humidity).

    Maybe I'm wrong, but concerning "rheohydrolyzation", Google cannot find any reference to that - can you point me to something so I can learn about it?

    An afterthought: if "rheohydrolyzation" is a fact - or maybe I should say "applicable" - then humidity trays would be wonderfully effective, as that very thin layer of local humidity concentration would draw in moisture from the rest of the house and the plants would love it....and we know that doesn't happen, because if it did, they'd never have to be refilled!
     
  18. Forrest

    Forrest Really Neat

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    LOL Ray. Here's your sign.....
     
  19. Chris

    Chris New Member

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    Oh man.
     
  20. ZWUM

    ZWUM Bulbophiliac Staff Member

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    Ok, now that I've actually researched everything I understand the whole topic a little more thoroughly. Even though I planned on putting in the misters over head originally, my knowledge about the subject was practically non existent, and when the temps were about to sky rocket I panicked and just put them up. With a better understanding and a helpful shove in the right direction from all of you I finally moved them "below bench". Thanks again for the advice everyone.*

    -zach